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Welding Electrode Plants

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Our organization is a leading manufacturer and wholesaler of Welding electrode plant which are made of quality products procured from authorized vendors. By using the latest technologies and advance machineries the range of our products are made to make them durable, sustainable and persistent.



Electrode Plant
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Electrode Plant

Utilizing our genteel infrastructural facilities & extensive technical expertise, we are capable to execute turn key projects and offer complete solutions for the different requirements of Welding Electrodes manufacturing plants and machinery. Our plant /machinery is capable to manufacture all kind of welding electrodes as per worldwide standards. We are engaged in providing welding electrode manufacturing plant, Welding electrode testing labs, Spares, Ready Flux etc. We provide consultancy also for this project.


Our Plant capacity is as following:
  • 1 Ton/Shift Electrode plant
  • 2 Ton/Shift Electrode plant
  • 3 Ton/Shift Electrode plant
  • 4 Ton/Shift Electrode plant
  • 5 Ton/Shift Electrode plant
  • 6 Ton/Shift Electrode plant
  • 8 Ton/Shift Electrode plant
  • 10 Ton/Shift Electrode plant
  • 12 Ton/Shift Electrode plant
  • 14 Ton/Shift Electrode plant

Vertical Extruder Press

Specially vertically designed and developed by consisting of two beams (arms) for accuracy and lesser depreciation. Double flux cylinder Vertical robot unit fabricated of high quality of Steels. Oil and flux cylinder machine from Alloy steels tubes with Flange. The cylinder mounted is  robust Heavy Base.

The oil cylinder bore has ground finish the flux cylinder Hard chrome plating ground long life, the Die Head sieves are made of H.C.H.C.K. (58 R.C.) The coating die is Tungsten carbide and is adjustable to ensure concentricity between wire and coating.
Vertical Extruder Press
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Horizontal Extruder Press
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Horizontal Extruder Press

Specially horizontally  designed and developed by consisting of two beams (arms) for accuracy and lesser depreciation. Double flux cylinder Vertical robot unit fabricated of high quality of Steels. Oil and flux cylinder machine from Alloy steels tubes with Flange. The cylinder mounted is  robust Heavy Base.

Wet Mixer

Reduction gear box Drive MS developed designed Muller type fabricated vertical shell. Roller moves in clockwise direction provided in body, to provide a homogenous flux, can be titled in circular manner  , mixed & sieved powdered/ chemical, and mixed in wet mixer with liquid blender to form flux for slug briquette. Due to its developed designed fabrication a high quality of flux is obtained. This flux is transferred to slug press for making cake. Wet Mixer can not be stored under at morphemic condition for more then few hour.
 
The oil cylinder bore has ground finish the flux cylinder Hard chrome plating ground long life, the Die Head sieves are made of H.C.H.C.K. (58 R.C.) The coating die is Tungsten carbide and is adjustable to ensure concentricity between wire and coating.
Wet Mixer
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Wet Mixer & Slug Press
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Wet Mixer & Slug Press

The Wet Mixer & Slug Press is of table type vertical construction vertical press is Hydraulically operated, Heavy duty hydraulic press with Hydraulic Power pack with pump, valve are built into the base frame hydraulic. Pressure is generated by high pressure pump which is driven over a flexible coupling by electrical Motor. Cake cylinder made a steel tape the cylinder Bore is Ground finish, Piston of slug press is lowered to the bottom, flux is filled in cylinder, opening & closed, by hydraulic cylinder system

Wire Feeder

The cut wires are kept in the hopper. Two seats of pick Roller of the hopper feed the wires into a Gear Box. The gear box consisting of two sets of transports Roller and three set knurling Roller feed the wire into the Die Head. Adjustment system for different diameters length of electrodes with variable speed can be varied according to the requirements. Speed can be adjusted by hydraulic control valve.
Wire Feeder
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Baking Oven
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Baking Oven

Developed designed to minimize loss to Industrial Oven and heat put for uniform distribution of heat. Stationery type fabricated to structure sections, covered with MS & inside chamber SS 304 steels double walls in bet which gap filled with best insulation glass wool blankets, Industrial Oven, heating elements arranged in delta star position easily approachable for replacement, bolt side openings, double door, special centrifugal for maximum circulation and homogenous distribution at hot air. The heating elements and the blower notions are electrically interlocked so that unless the meter is switched on the heaters cannot be energized. The automatic temperature controlled is incorporated with the terms couple device circuit so that the case of the failure of term couple or its loads, the heater will be switched off.

Oven Side View

We offer  Oven that is one of the contemporary models of ovens available in the market. These ovens are engineered using latest technology and in accordance with the industry specifications. Ideal for bulk cooking, these ovens have the capacity of multipletrays. Rugged built and ability to withstand temperature fluctuations, these ovens have received an overwhelming response from our clients
Oven Side View
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Transverse Conveyor
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Transverse Conveyor

A broad range of conveyors is offered by us which are well known for their durability, strength and persistent performance. The precision conveyor systems are procured from genuine vendors which strictly define the quality standards and specify the clients’ requirements. Available in different sizes and weight these conveyors are broadly used for transporting crushed and heavy weighted materials from one place to another. These conveyors are manufactured on the basis of the clients’ requirements and can be customized further.

Wire Straightening & Cutting Machines

The draw wire is loaded on a coil stand of the wire cutting machine. The wire as it passes through a high speed spinner get straightened.
 
The wire Automatic accurate, adjustable for various diameters arc and standard length of electrodes wire with in the 0 tolerance. The cut wires are store in racks. They are move to the wire feeder in rack using pallet truck
Wire Straightening & Cutting Machines
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Contact us

Mr. Mohammad Rizwan Saifi (Managing Director)
E - 1, Sector - 22, U. P. S. I. D. C., Industrial Area, Meerut Road, Near Samtel Divice Limited
Ghaziabad, Uttar Pradesh - 201 001, India
Telephone:  +(91)-(120)-2783087/ 2783088

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